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Cutter Suction Dredger CSD250

A Cutter Suction Dredger (CSD) is a stationary dredging vessel that excavates soil, sand, clay, or rock underwater using a rotating cutter head, suction the dredging material through suction pipe, transferring the dredging product through pipeline by pressured sand dredge pump powered by diesel engine or electric motor. It combines three key functions:
Cutting: A rotating cutter head (equipped with blades/teeth) loosens hard material.
Suction: A powerful centrifugal pump sucks the loosened material (slurry) through a pipe.
Disposal: The slurry is transported via pipelines to barges, reclamation sites, or designated disposal areas.
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What is a Cutter Suction Dredger (CSD)?

A Cutter Suction Dredger (CSD) is a stationary dredging vessel that excavates soil, sand, clay, or rock underwater using a rotating cutter head, suction the dredging material through suction pipe, transferring the dredging product through pipeline by pressured sand dredge pump powered by diesel engine or electric motor. It combines three key functions:

Cutting: A rotating cutter head (equipped with blades/teeth) loosens hard material.

Suction: A powerful centrifugal pump sucks the loosened material (slurry) through a pipe.

Disposal: The slurry is transported via pipelines to barges, reclamation sites, or designated disposal areas.


CSD250




Key Features:


Stationary Operation: Anchored by spud poles (large steel stakes) and moved via winches.

Versatility: Handles everything from soft silt to hard rock (with specialized cutter teeth).

Precision: Ideal for channel deepening, trenching, and confined areas.

Minimal Environmental Impact: Enclosed pipeline transport reduces sediment spill vs. grab dredgers.



Cutter Suction Dredger Application:


Cutter suction dredgers (CSDs) are indispensable in marine, environmental, and infrastructure projects due to their precision, efficiency, and versatility. Below are key applications in detail:

1. Port & Harbor Maintenance

Challenge: Sedimentation from rivers/tides reduces navigational depth, blocking cargo ships.

Cutter Suction Dredger CSD Solution:

Excavates silt, sand, and clay from shipping channels and berths.

Maintains depths of 10–25 meters using GPS-guided positioning.

Example: Annual maintenance of Rotterdam Port (dredging 20M m³/year).

2. Land Reclamation

Challenge: Coastal cities need new land for airports, industry, or urban expansion.

Cutter Suction Dredger CSD Solution

Pumps seabed sand/slurry via pipelines to create stable foundations.

Handles 500–5,000 m³/hour for projects like Dubai’s Palm Islands or Singapore’s Tuas Port.

Filters sediment for optimal compaction and erosion resistance.

3. River & Canal Management

Challenge: Siltation causes flooding, disrupts irrigation, and harms ecosystems.

Cutter Suction Dredger CSD Solution:

Desilts rivers (e.g., Nile, Mississippi) to restore flow capacity and prevent floods.

Rehabilitates wetlands by removing invasive sediments.

Builds irrigation canals with precise slopes for agriculture.

4. Pipeline & Cable Trenching

Challenge: Subsea infrastructure (oil/gas pipes, fiber optics) requires buried trenches for stability.

Cutter Suction Dredger CSD Solution

Cuts narrow, deep trenches (1–4m wide, up to 30m deep).

Simultaneously back fills trenches post-pipeline placement.

Minimizes seabed disruption vs. open-cut methods.

5. Mining & Aggregate Extraction

Challenge: Demand for sand, gravel, and minerals from riverbeds/seabeds.

Cutter Suction Dredger CSD Solution:

Harvests aggregates using cutter heads with tungsten teeth for hard materials.

Screens/extracts valuable minerals (e.g., tin, gold) from alluvial deposits.

Enables eco-sensitive mining in protected zones with low-turbidity operations.

6. Environmental Remediation

Challenge: Toxic sludge (industrial/heavy metal waste) contaminates waterways.

Cutter Suction Dredger CSD Solution:

Precisely removes polluted sediments with enclosed pipelines.

Delivers slurry to treatment facilities for decontamination.

Restores habitats (e.g., Chesapeake Bay PCB cleanup).


7. Coastal Protection & Beach Nourishment

Challenge: Erosion threatens shorelines, tourism, and property.

Cutter Suction Dredger CSD Solution:

Pumps offshore sand to replenish beaches (e.g., Miami Beach, USA).

Constructs breakwaters and artificial reefs using placed sediment.


8. Reservoir & Pond Management

Challenge: Silt reduces water storage capacity in dams/ponds.

Cutter Suction Dredger CSD Solution:

Operates in confined spaces to deepen reservoirs.

Removes organic muck to improve water quality for agriculture.


Why CSDs Excel in These Applications

Precision: Spud poles/GPS allow centimeter-accurate dredging in sensitive zones.

Material Flexibility: Interchangeable cutter heads handle silt, clay, gravel, coral, and soft rock.

Eco-Efficiency: Enclosed pipelines reduce turbidity and marine life disruption.

Cost-Effectiveness: High production rates (>1,000 m³/hour) lower project timelines by 30–50%.


How We Define "Cutter Suction Dredger 250" (CSD250)

The "250" in CSD250 typically refers to the dredge output discharge diameter. This naming convention indicates the size/power class of the dredger:

CSD = A stationary dredger that cuts, sucks, and pumps sediment via pipelines.

CSD250 = Cutter suction dredger with a ~250 mm dredge output discharge diameter .

Quick Selection Chart

Model Dredging Capacity Dredging Depth Suction/Discharge Pipe Dia. Engine(s) Power
CSD-200 500 m3 /hr 1-5 m 200/200 mm 160-300 kw
CSD-250 800 m3 /hr 1-8 m 250/250 mm 200-400 kw
CSD-300 1200 m3 /hr 1-12 m 300/300 mm 400-600 kw
CSD-400 2200 m3 /hr 1.5-14 m 400/400 mm 700-1200 kw
CSD-500 3500 m3 /hr 1.5-15 m 600/500 mm 1100-1600 kw
CSD-650 5000 m3 /hr 1.5-18 m 650/650 mm 2200-2500 kw
CSD-700 7000 m3 /hr 1.5-20m 750/700 mm 2800-3500 kw


Key Design Elements of a CSD250:

Cutter Head: Robust, replaceable tungsten carbide teeth for rock/gravel.

Spud Carriage System: Allows precise forward movement during operation.

Power Plant: Diesel engine (~400 HP total) driving hydraulic/pump systems.

Automation: GPS positioning for accurate dredge path control.


CSD250-1

Design Features

Cutter Head: Hardened steel blades with adjustable rotation (0–30 RPM) for tough sediments.

Pump System: 330 kW centrifugal pump with 900-1000 m³/hour slurry capacity.

Positioning: Dual spud poles and winches for precise positioning (±0.5m accuracy).

Power: Marine diesel (CAT/Cummins/Weichai/Mitsubishi /DEUTZ) engine with low fuel consumption.

Control: Automated ICS (Integrated Control System) with real-time monitoring.

Safety: Anti-collision sensors, emergency shutdown, and corrosion-resistant coatings.


CSD250-2


Quick Selection Chart

Model Dredging Capacity Dredging Depth Suction/Discharge Pipe Dia. Engine(s) Power
CSD-200 500 m3 /hr 1-5 m 200/200 mm 160-300 kw
CSD-250 800 m3 /hr 1-8 m 250/250 mm 200-400 kw
CSD-300 1200 m3 /hr 1-12 m 300/300 mm 400-600 kw
CSD-400 2200 m3 /hr 1.5-14 m 400/400 mm 700-1200 kw
CSD-500 3500 m3 /hr 1.5-15 m 600/500 mm 1100-1600 kw
CSD-650 5000 m3 /hr 1.5-18 m 650/650 mm 2200-2500 kw
CSD-700 7000 m3 /hr 1.5-20m 750/700 mm 2800-3500 kw

CSD250 Drawing

CSD250-3


Cutter Suction Dredger Specification:

CSD250-4

Advantages

  • Efficiency: Excavates800-900m³/hour, reducing dredging time by 40% comparing with excavator.

  • Versatility: Adapts to varying sediments via replaceable cutter teeth.

  • Mobility: Modular pontoons for quick disassembly and transport,

  • Eco-Friendly: Minimizes turbidity with enclosed slurry systems.

  • Low OPEX: Automated controls cut labor costs; durable components reduce maintenance.

  • Heavy-duty, high concentration ratio, excellent particle allowance, and long discharge distance

  • Hydraulic System: Optimal configuration of power and hydraulic unit (less operating costs)

  • Double powerful auger drive (infinitely for- and backward)

  • High working range of the outrigger dredging ladder

  • Efficient design in Cutter suction head can be changed for different situation

  • Easy access to all parts, especially the dredge pump wearing parts

  • Freshwater cooling system

  • Safe and easy to operate

  • Customized design: Can be designed and fabricated according to your requirements


CSD250-5

Application Fields

The cutter suction dredger CSD250 can be applied in diverse environments field:

Ports & Harbors: Maintains navigation channels by removing situation and deepening berths.

River Management: Restores water flow through desilting, prevents flooding, and rehabilitates ecosystems.

Land Reclamation: Extracts seabed materials for coastal infill projects, creating stable foundations for construction.

Mining & Aggregates: Harvests sand, gravel, and precious minerals from riverbeds or offshore deposits.

Environmental Remediation: Cleans contaminated sediments (e.g., industrial sludge) via precision dredging.

Infrastructure Projects: Prepares trenches for pipelines/cables and constructs irrigation canals.
Its compact size allows access to confined areas like marinas or reservoirs, while robust performance suits large-scale coastal engineering. Real-time monitoring ensures minimal ecological disruption, making it ideal for sensitive zones.


CSD250-6

Cutter Suction Dredger CSD250 Dredge Pump

CSD250-7


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